Hyundai Elantra Owners and Service Manuals

Hyundai Elantra: Manual Transaxle System / Manual Transaxle

Hyundai Elantra (CN7) 2021-2025 Service Manual / Manual Transaxle System / Manual Transaxle System / Manual Transaxle

Components and components location
Components

1. Control shaft complete
2. Control cable bracket
3. Back-up lamp switch
4. Manual transaxle bracket
5. Concentric slave cylinder


Repair procedures
Removal
1.
Remove the air cleaner assembly and air duct.
(Refer to Engine Mechanical System - "Air Cleaner")
2.
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
3.
Loosen the bolt and then separate the engine wiring (A).

4.
Disconnect the back up lamp switch connector (A).

5.
Remove the control cable bracket and control cable at the same time.
1)
Remove the snap pin (A)
2)
Separate the shift cable (B) and select cable (C).

3)
Loosen the mounting bolts and then removing the control cable and control cable bracket (A) at the same time.
Tightening torque :
14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)

6.
Loosen the bolt and then separate the ground line (A).
Tightening torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

7.
Remove the snap pin (A) and the clutch hose (B).

8.
Remove the starter motor mounting bolts (A) and the transaxle upper mounting bolts (B).
Tightening torque :
(A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

9.
Assemble the engine support fixture use a (Beam SST No.: 09200 - 3N000, Adapter SST No.: 09200-4X000, Engine fixture adapter (rear) SST No.: 09200-L1100, Engine fixture adapter (front) SST No.: 09200-L1200.
10.
Using the engine support fixture(A), hold the engine and transaxle assembly safely.

11.
Remove the dust cover (A).

12.
Loosen the transaxle bracket support mounting bolts (A).
Tightening torque :
107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb-ft)

13.
Loosen the bolts and then removing the transaxle bracket (A).
Tightening torque :
58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)

14.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
15.
After loosening the drain plug (A), drain the manual transaxle fluid, then install the drain plug.
Tightening torque :
58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb-ft)

   
•
The existing oil drain plug gasket (A) must be replaced with a new one. (Do not reuse it.)

16.
Loosen the bolts and then removing the wiring bracket (A, B).

17.
Loosen the bolts (A, B) and then removing the roll rod assembly (C).
Tightening torque :
(A) : 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
(B) : 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

18.
Loosen the bolts and then removing the roll rod support bracket (A).
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

19.
Remove the drive shaft assembly.
(Refer to Driveshaft and axle (2WD-FF) - "Front Driveshaft")
20.
Remove the lower mounting bolts (A), (B) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.
Tightening torque :
(A) 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)
(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
   
•
Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Installation
   
•
If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit.
•
When installing the new oil seal, use the specialized tool.
Oil seal installer both sides : 09453-2F300

1.
To install, reverse the removal procedures.
2.
Injection the manual transaxle fluid.
(Refer to Manual Transaxle System - "Manual Transaxle Fluid")
3.
Perform bleeding air procedure in concentric slave cylinder after pouring the brake fluid.
(Refer to Clutch System - "Repair Procedures")

    Manual Transaxle Fluid

    G..

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